Want our best pricing?

Contact Us

Pallet Flow Racking Systems

Advanced technological solutions play heavily into today's warehouse operations, but sometimes, seemingly simple concepts remain the most effective for getting the job done. Nowhere is this more evident than in pallet flow racking, which draws on the power of gravity to keep pallets moving. Simply put: when a forklift removes a pallet, the flow of gravity allows the next item to replace it.

This dynamic solution works well in a first in, first out (FIFO) system, although it's also frequently used for last in, first out (LIFO) operations similar to a push back system. Either way, rollers work alongside gravity to promote gentle movement, with braking systems delivering an extra degree of control. 

Pallet flow systems can produce exceptional efficiency under a select set of circumstances. These systems are at their best when your aisles can be reduced so as to produce a high-density storage system. They also work best when customized according to the specific products or categories of products that need to be conveyed. 

Learn more about the benefits of these solutions as well as how to take care of any repair or reconfiguration needs below. And contact WH1 to get help customizing a pallet flow rack system for your business.

How Can We Help?

Pallet flow rack system in a warehouse

Advantages of These Systems

A variety of advantages make pallet flow rack systems great for the modern warehousing environment. Depending on how they're implemented, these systems can promote large increases in efficiency — especially for high-volume operations with the same SKUs in each lane. The inherent efficiency of a gravity flow rack can be further enhanced by using an automated storage and retrieval system.

Another consideration: Available in an infinite array of layouts, pallet flow racking systems provide the ultimate versatility. This approach to pallet storage can be implemented within almost any warehouse or distribution center, regardless of how much space is available. With fewer aisles come more opportunities to make the most of limited room.

The versatility of the pallet flow system extends to the types of products that can be accommodated by these conveyances. From small cartons to huge pallets, a wide range of items can be safely handled, with customizations for the rollers or brakes helping to address differences in pallet size or weight.

The following are just a few of the many facilities and industries that benefit from a pallet flow racking system:

  • Pallets moving in a flow racking systemDistribution centers. Quick retrieval is a key requirement for modern distribution centers, so it should come as no surprise that many of them rely on pallet flow racking to make products more accessible. E-commerce, in particular, has benefited from the development of customized pallet flow systems, which limit product damage and keep order picking as efficient as possible.
  • Food distribution and frozen storage warehouses. Not all storage solutions can hold up to the high demands of cold storage. Pallet flow racking systems, however, are uniquely durable. Their high storage density makes them a compelling option for freezer storage. Since these facilities can be costly to build, pallet flow racking is often called upon to maximize this investment. Effective inventory rotation also makes pallet flow a great option when specific dates need to be accommodated for perishable products.
  • Pharmaceuticals. As with food and beverage items, some pharmaceutical products may require cold storage that can best be accommodated by pallet flow systems. Within this industry, pallet flow systems maximize storage density and promote effective climate control while also maintaining a secure environment.

Repairing, Replacing, or Reconfiguring System Components

Large pallet flow racking solutionWhile pallet flow systems are incredibly durable, components such as brakes, wheels, or rollers may need to be repaired or replaced on occasion. Changes may also be needed to increase efficiency for pallet flow lanes. When new or reconfigured components are required, it's important to seek assistance from a trusted resource such as Warehouse1.

The goal? To keep pallet flow operations efficient and reliable over time. High-quality maintenance and repair services help warehouse operations achieve the best possible return on investment while extending the life of the entire pallet flow system.

Warehouse1’s Custom Pallet Flow Racking Systems Solutions

Pallet flow racking systems are at their best when they feature creative product storage solutions. That's when the experts at Warehouse1 come into play. In addition to providing repairs for existing pallet flow systems, we help a variety of enterprises develop new pallet flow racking solutions.

Our innovative, highly customized solutions can produce impressive gains in efficiency to meet ambitious objectives. We are committed to providing cost-effective solutions that give our clients a competitive edge.

Ready to get started? Get in touch with our team at Warehouse1. We'd love to discuss your warehousing needs — and to demonstrate how these requirements can be accommodated with pallet flow racking and our other strategic solutions.


Returning Customer Login

Remember Me: