Have a Flow Rack question?
New & Used Gravity Flow Rack & Racking
Gravity Flow Rack, also known as Container, Carton or Case Flow Rack, is a great solution for creating the most efficient system for stocking and picking. By creating a separation between pickers and stockers you will see instant benefits including: Increased Productivity and Workflow, More Accurate Picking, Greater Number of Facings and Minimal Travel with Easy Reach.
Gravity Flow Rack allows you to store up to 150% more in the same space when compared to static pallet rack. It’s also easy to convert your static pallet rack into Carton Flow System and the conversion can be completed in minutes. Used Gravity Flow Rack can provide Up to 70% Savings. Ask our knowledgeable staff about options for purchasing used today.
Flow Rack FAQs
Q. How do I choose the right flow racking?
A. Flow rack is available in several different styles, sizes, and price points to fit your needs and budget. The most economical style is carton flow, which is a lightweight plastic, 1” wheel track system designed for picking light weight boxes and totes. The second option is a span track roller style. This flow rack option looks like a miniature version of conveyor and the rollers can be set at 1”, 2”, or 3” centers depending on product size and weight. Another great option is called flex track. It is designed with a staggered poly wheel and can be configured with axles set in several positions. Both span track and flex track can be quickly dropped into most pallet rack systems.
Q. What sizes are available for flow rack?
A. Carton flow tracks will generally range from 36” - 120” in length and can be 1” in width, so each product lanes require at least 2 tracks and some will require additional tracks depending on the product size. Span track roller lanes range in length from 36” - 120” and are available in widths of 6” - 15”. The most common sizes of flex track are 48” - 144” in length and 9” - 16” in width. Longer custom flex track lanes are available.
Q. What are the capacities of flow rack systems?
A. Capacities of the different flow racking styles will depend on the configuration, the lane or track, the roller center locations, and the unsupported spans in the system. In general, carton flow has the least amount of capacity, span track is mid-level, and flex track is higher capacity when supported properly. Warehouse1 in-house design experts can help you design a system that is suited for your specific needs.
Q. How difficult is flow rack to install?
A. In most cases, flow rack is very easy to install. Span track and flex track specifically can be installed into your current pallet racking system with ease. Warehouse1 provides you with a simple chart to record the measurements of your upright and beam profiles along with sizes and weights of your products. We use this information to design your flow system to drop right into your racks.
Q. How much does flow rack cost?
A. In general, carton flow will be the least costly, span track is mid-priced, and flex track is typically the most expensive. We sell all of these products new, but also carry a wide selection of used material, which can help save you money. Please don’t confuse cost with value. Many times you can pay more and receive a better overall lifetime value on material and sometimes you can spend less and get a better value. Warehouse1 in-house design experts can help you make these tough decisions.