Flow Rack
Improve picking efficiency by using flow rack systems that deliver inventory to the pick face for faster, more organized order fulfillment.
Gravity Flow Racking
Gravity flow rack, also known as container, carton, or case flow rack, is a great solution for creating the most efficient rack system for stocking and picking. By creating a separation between pickers and stockers you will see instant benefits including increased productivity and workflow, more accurate order picking, greater number of facings, and minimal moving with easy reach.
These high-density storage systems allow you to store up to 150% more stock in the same space when compared to a static pallet rack. Their adjustability makes it quick and easy to convert your static pallet rack into a carton flow system. If you have questions on how to do this, or would like to learn more about our heavy-duty pallet flow racks for your warehouse or distribution center, explore our pallet flow rack system solutions, or reach out to our knowledgeable staff. Contact us or call us at 888-558-1830.
Flow Rack FAQs
A. Flow rack systems are available in a variety of styles, sizes, and price points to meet different needs and budgets. The most economical option is carton flow, a lightweight plastic system with 1-inch wheel tracks designed for picking light boxes and totes. A more robust option is span track roller flow, which resembles a small conveyor and features rollers set at 1-, 2-, or 3-inch centers based on product size and weight. Another versatile option is flex track, which uses staggered poly wheels with adjustable axle positions. Both span track and flex track systems can be easily installed into most pallet rack systems.
A. Carton flow tracks will generally range from 36” - 120” in length and are 1” in width, so each product lane requires at least 2 tracks. Some will require additional tracks depending on the product size. Span track roller lanes range in length from 36” - 120” and are available in widths of 6” - 15”. The most common sizes of flex track are 48” - 144” in length and 9” - 16” in width. Longer custom flex track lanes are available.
A. Capacities of the different flow through racking styles will depend on the configuration, the lane or track, the roller center locations, and the unsupported spans in the system. In general, carton flow has the least amount of capacity, span track is mid-level, and flex track is higher capacity when supported properly. Warehouse1 in-house design experts can help you design a system that is suited for your specific needs and warehouse space.
A. In most cases, it is very easy to install. Span track and flex track specifically can be installed into your current pallet racking with ease. Warehouse1 can provide you with a simple chart to record the measurements of your upright and beam profiles along with sizes and weights of your products. We use this information to design your flow system to drop right into your racks.